ADC AutoDataCard
Volkswagen • Production years: 1990 – 2003 • Engine codes: AQY, APK, AZJ, ALT • Spec: VW 502 00

Volkswagen Transporter / Caravelle T4 (70X / 7D) – 2.0 MPI (85 kW / 96 kW)

Complete technical data card: required engine oil specification and exact capacity in liters, oil filter code, tire sizes, car battery, wiper blades, headlight bulbs and mileage maintenance schedule.

🛢️ 1. Engine Oil Spec & Capacity Oil Spec Details VW 502 00 →

What oil and how many liters for 2.0 MPI (85 kW / 96 kW)?

Required Oil Spec
VW 502 00 (ACEA A3/B4)
SAE Viscosity
5W-40 or 10W-40
Exact Oil Capacity
4,5 l (1.8 20V / 1.8T / 2.0 MPI) / 5,5 – 6,0 l (2.8 V6)
Oil Filter Code
MANN-FILTER W 719/30 (4-cylinder engines) or W 930/21 (2.8 V6)
📦 Recommended pack size: 5 liters (1× 5L jug)
🏆 Recommended oil: Shell Helix Ultra 5W-40 (5L) or Mobil Super 3000 X1 5W-40
🔧 Sump plug torque: 30 Nm Torque Wrenches →
⏱️ Service interval: Max. 15 000 km / 1 year (on 1.8T 20V change every 10,000 km to prevent oil pickup sludge!)
💡 2. Headlight Bulbs & Road-Legal LED ✓ Road Legal Approved

Bulb Fitment Guide & Road-Legal LED Upgrade (Transporter / Caravelle T4 (70X / 7D))

Low Beam
H4 (60/55W, P43t socket)
High Beam
H4 (sdružená)
Fog Lights
H3 (55W)
✨ Road-Legal LED Upgrade (up to +220% brightness):
Status: YES – Road-legal ECE/ABG approved (Osram Night Breaker H4-LED)
Headlight approval number (E-mark): E1 24455 / E1 44442
Required bulb holder adapter: Standard spring clip H4
CANBUS error canceller: Not required
Estimated complete kit price: 110 € (set of 2 H4-LED bulbs)

Tire sizes, wheel bolt pattern and lug nut torque for Volkswagen Transporter / Caravelle T4 (70X / 7D)?

Approved Tire Sizes
205/65 R16C 107/105T (T5/T6/Vito) • 235/65 R16C 115/113R (Sprinter/Crafter)
Bolt Pattern (PCD) & Center Bore
5×120 (VW T5/T6 – 65,1 mm) / 5×112 (Vito – 66,6 mm) / 6×130 (Sprinter)
Wheel Lug Torque
180 Nm (ball-seat bolts M14×1,5)
🧮 4. Interactive Maintenance Schedule by Mileage Select your current odometer mileage

What needs servicing on Volkswagen Transporter / Caravelle T4 (70X / 7D) (2.0 MPI (85 kW / 96 kW))?

Select your vehicle's approximate mileage (or a used car you are inspecting) to see critical maintenance tasks:

📋 Recommended 60,000 km Service Schedule (2.0 MPI (85 kW / 96 kW)):
  • Engine Oil (4,5 l (1.8 20V / 1.8T / 2.0 MPI) / 5,5 – 6,0 l (2.8 V6)): Engine oil change to spec VW 502 00 (5W-40 or 10W-40) + oil filter MANN-FILTER W 719/30 (4-cylinder engines) or W 930/21 (2.8 V6).
  • Cabin & Air Intake: Replace activated carbon cabin (pollen) filter and engine air filter.
  • Brake Fluid & Transmission: Replace DOT 4 LV brake fluid (every 2 years). For automatic transmissions (DSG / Aisin / EDC), mandatory transmission fluid & filter change every 60,000 km!
  • Lights & Wipers: Check headlight alignment (optional road-legal H7/H4 LED upgrade) and replace wiper blades (530 mm (driver) + 530 mm (passenger) – Bosch Aerotwin AR532S).

Transmission, Engine Timing, Coolant (Antifreeze), Plugs & Brakes (2.0 MPI (85 kW / 96 kW))

⚙️ Transmission / Gearbox Oil (Manual & Auto)
VW G 052 527 A2 / G 052 171 A2 (75W manual) • VW G 052 182 A2 / G 055 529 A2 (DSG automatic)
Capacity & Interval: 2,0 – 2,3 l (manual) / 5,5 – 6,5 l (DSG wet clutch – mandatory change every 60,000 km!) / 0,85 l (Haldex 4x4)
❄️ Engine Coolant (Antifreeze)
VW TL 774-L (G12evo – pink/violet, fully replaces older G13 and G12++)
System Capacity: 7,0 – 8,5 l (check -35 °C freezing point before winter, replace with water pump)
🔥 Spark Plugs (Petrol / Hybrid)
NGK Laser Platinum / Iridium or Bosch Double Iridium (replace every 60,000 km / 4 years, tightening torque 22–25 Nm)
🛑 Brake Fluid & Brakes
DOT 4 LV / ISO Class 6 (low-viscosity for ESP/ABS – capacity 1.0 to 1.2 L, replace every 2 years)
⛓️ Engine Timing Belt/Chain & Water Pump (2.0 MPI (85 kW / 96 kW))
Toothed Timing Belt + Water Pump • Interval: 90,000 – 120,000 km or 6–7 years (including pulleys and water pump)
Mandatory replacement of timing-belt-driven water pump + fresh coolant (95 – 195 € (complete timing kit with water pump INA / Contitech / SKF))
Timing Specs →
🌧️ Exact Wiper Blade Sizes (Transporter / Caravelle T4 (70X / 7D))
Front: 530 mm (driver) + 530 mm (passenger) – Bosch Aerotwin AR532S
Rear: 400 mm
🔋 Recommended Car Battery (Battery Specs →)
12V 80Ah – 95Ah or 100Ah (2.5 TDI R5) – Varta Blue/Silver Dynamic G3 / H3